4. Robotic Electrical Interface

4.1 End Flange

4.2 Tool IO

At the tool side of the robotic arm, there is an avionic socket 12-pin female industrial connector. This connector provides power and control signals for the grippers and sensors used on a particular robotic arm tool. Please refer to the figure below:

There are 12 pins inside the cable with different colors, each color represents different functions, please refer to the following table:

PIN	Color	Signal	PIN	Color	Signal
1	Brown	+24V (Power)	7	Black	Tool Output 0 (TO0)
2	Blue	+24V (Power)	8	Grey	Tool Output 1 (TO1)
3	White	0V (GND)	9	Red	Tool Input 0 (TI0)
4	Green	0V (GND)	10	Purple	Tool Input 1 (TI1)
5	Pink	User 485-A	11	Orange	Analog input 0 (AI0)
6	Yellow	User 485-B	12	Light Green	Analog input 1 (AI1)

Electrical Specifications:

Parameter	Min. Value	Typical Value	Max. Value	Unit
Supply Voltage in 24V Mode	20	24	30	V
Supply Current	-	-	1800	mA

NOTE
It is strongly recommended to use a protection diode for inductive loads.

DANGER
Make sure that the connecting tool and the gripper do not cause any danger when the power is cut, such as dropping of the work-piece from the tool.

4.2.1 Tool Digital Input(TI)

The digital input is already equipped with a pull-down resistor. This means that the reading of the floating input is always low.

Electrical Specifications:

Parameter	Min	Typical	Max	Unit
Input Voltage	-0.5	-	30	V
Logic Low Voltage	-	-	1.0	V
Logic High Voltage	1.6	-	-	V
Input Resistance	-	47k	-	Ω

The following figure shows the connection with the simple switch.

4.2.2 Tool Digital Output(TO)

The digital output is implemented in the form of NPN with an open collector (OC). When the digital output is activated, the corresponding connector will be driven to GND. When the digital output is disabled, the corresponding connector will be open (open collector/open drain).

Electrical Specifications:

Parameter	Min	Typical	Max	Unit
Open-circuit Voltage	-0.5	-	30	V
Voltage when sinking 50mA	-	0.05	0.2	V
Sink Current	0	-	100	mA
Current through GND	0	-	100	mA

CAUTION
There is no current protection on the digital output of the tool, which can cause permanent damage if the specified value exceeded.

The following example illustrates how to use the digital output. As the internal output is an open collector, the resistor should be connected to the power supply according to the load. The size and power of the resistor depend on the specific use.

NOTE It is highly recommended to use a protection diode for inductive loads as shown below.

4.2.3 Tool Analog Input(TAI)

The tool analog input is a non-differential input.

Electrical Specifications:

Parameter	Min	Typical	Max	Unit
Input Voltage in Voltage Mode	-0.5	-	3.3	V
Resolution	-	12	-	Bit
Input Current in Current Mode	-	-	-	mA
Pull-down Resistors in the 4mA to 20mA Current Range	-	-	165	Ω
Resolution	-	12	-	Bit

CAUTION

1. In the current/voltage mode, the analog input does not provide over-voltage protection. Exceeding the limits in the electrical code may result in permanent damage to the input port.
2. In current mode, the pull-down resistance depends on the range of the input current.

The following figures show how the analog sensor can be connected to a non-differential output.

• Voltage Mode
• Current Mode

The following figures show how the analog sensor is connected to the differential output. Connect the negative output to GND (0V), and it can work like a non-differential sensor.

• Voltage Mode
• Current Mode

4.4.4 Tool RS485

The Tool side provide an RS485 interface, use can communicate it with third-party devices that supports RS485.

The id of our end tool is 9.

PIN Connection:

1. PIN5: RS485-A
2. PIN6: RS485-B
3. PIN1 & PIN2: 24v
4. PIN3 & PIN4: GND

• If end effector supports standard Modbus RTU, user can debug it via 'Settings-Externals-Modbus RTU'.
• If end effector doesn't support standard Modbus RTU, user can send the command via getset_tgpio_modbus_data, please set is_transparent_transmission to True.

4.3 Contact Connection IO

Electrical specifications comply with Tool IO specifications.